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...Leaks in the cooling circuit Mahle Technical Messenger 02|2021 Leaks in the cooling circuit After replacing key components of a car's cooling circuit, mechanics often face apparent leaks. What at first seems to be a malfunctioning component, is often caused by broken seals that were...

...Technical Messenger 01|2021 Replacing switchable coolant pump CP 623 000P Since 2012, the EA 288-series 1.6 TDI and 2.0 TDI engines were fitted with switchable coolant pumps. To prevent the engine from possibly overheating in case of a mechanical malfunction, you can replace the controlle...

...Technical Messenger 06|2021 Replacing the charge air cooler after damage to the turbocharger Turbochargers are among the most stressed components in an engine. When a turbocharger is damaged, the turbolator inserts of the charge air cooler often act like a sieve in which fragments and spl...

...Technical Messenger 07|2021 Unused radiator connections When working with certain radiators, you might stumble upon connections that have no further use in the car you're working on. That's because radiators are often designed to work with a variety of engine and transmission comb...

...Technical Messenger 08|2021 Important steps when replacing a filter-drier or accumulator In order to keep your refrigerant dry and clean, make sure your filter-drier and accumulator are performing at their highest capacity! Therefore it is important to prevent both from reaching their sat...

...Technical Messenger 09|2021 Cavitation damage in the cooling circuit Do you want to know how you can avoid cavitation damage in the cooling circuit? Serious damage can result from steam bubbles in the cooling circuit. In the worst case, large holes can appear on the surface or there is a...

...Technical Messenger 02|2022 Flushing the cooling system to avoid consequential damage When a cooling circuit component is damaged, only the corresponding part is often replaced. Flushing the cooling system to get rid of oil, deposits, or foreign objects inserted by the damaged component i...

...Technical Messenger 03|2022 Damage caused by breaking in an engine incorrectly after repair Breaking in an engine after an overhaul in idle is still a common practice in many repair workshops around the globe. While this is thought to be a gentle way of allowing new and existing component...

...Causes of overload protection tripping in air conditioning compressors When an A/C compressor's overload protection is triggered without any mechanical damage occurring, there are common suspects you should look for. In addition to severe speed fluctuations, excessive engine torque, o...

...When fitting a new EGR cooler on an engine, there are several essential steps to keep in mind. One of the most common mistakes is tightening the assembly screws of the EGR cooler entirely at random. To prevent exhaust gas coolers with flexible pipes from being under tension, make sure to t...



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