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...Opel, Alfa Romeo, Fiat and Saab) 1.9 JTD Idler Overheating Failure Failure of idler pulley due to overheating of cover layer – CT 1105 K1 (1.9-JTD engines: Opel, Alfa Romeo, Fiat and Saab) Power Transmission Group Automotive Aftermarket ContiTech Antriebssysteme GmbH Philipsborns...

...Opel Zafira II 1.6i Model year from 07.05 Replacing the light source Since the working steps are identical for both sides for this vehicle, they are explained using one side as an example. Low beam: - Remove the service flap in the wheel housing (see Fig. 1). - Separate the plug co...

...Opel Zafira C Model year: 2011 - Engine: A20DT/A20DTH/A20DTJ/A20DTR/A20DTL Loss of coolant Cooler for exhaust gas recirculation (EGR) The above vehicles can experience a loss of coolant near the exhaust gas recirculation cooler (EGR cooler). When examining the cooling system, specia...

...Opel Zafira C Model year: 2011 - Engine: A20DT/A20DTH/A20DTJ/A20DTR/A20DTL Loss of coolant Cooler for exhaust gas recirculation (EGR) The above vehicles can experience a loss of coolant near the exhaust gas recirculation cooler (EGR cooler). When examining the cooling system, specia...

...Opel Zafira B , CDTI Engine: Z19 DTH Model year: from 2005 All models with Electronic Stability Program (ESP) Steering angle sensor cannot be calibrated. If the steering angle sensor cannot be calibrated with the diagnostics device in the above vehicle, the following procedure may be...

...Opel Zafira B Model year: 2005 - 2009 With air conditioning Recirculation air flap malfunction In the above vehicles, a damaged drive (Figure 1) between the recirculation air flap shaft and the recirculation air flap itself can lead to a malfunction. This can be remedied usin...

...Opel Zafira B Model year: 2005 - 2010 Engine: 1.7 CDTi + 1.9 CDTi Loss of coolant In the above vehicles with small charge air coolers (Figure 1), the charge air cooler bracket can rub on the radiator and cause coolant loss (Figure 2). When installing a new radiator, the charge a...

...Opel Zafira B Model years: 2005 - With air-conditioning system Flow noise entering into the passenger compartment Noise may be coming from the engine compartment in the above vehicles when the engine is running at operating temperature. This occurs in particular during acceleration...

...Opel Zafira B Model year: 2005–2006 Engine: Z19DT / Z19DTH / Z19DTL Engine jolts, the engine control lamp may illuminate. Error code: P0201–P0204 Indicative of: Injection valve 1–4, malfunction in electric circuit. If the issue listed above occurs in combination with the ind...

...Opel Zafira B Model year: from 2005 - Engine: Z19DT, Z19DTH, Z19DTL Noises / alternator free-wheeling clutch On the above mentioned vehicles, a faulty alternator free-wheeling clutch can result in the premature failure of the alternator. A missing or faulty protective cap on the...



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